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dyestuff india
  reactive dyes manufacturer
   
Reactive Dyes
 

Spectron Reactive dyes are classified into the following groups.


 

Spectron 'VS'dyes (B-Sulphatoethyl Sulphone)

 
 


Features
:

  • Moderate reactivity with low dyeing temperature, 40-60°C
  • Good Dyeing and Printing performance
  • Excellent wet fastness properties
  • Good dischargeability of dyed grounds
  • Wide range of application methods etc.

Exhaust Dyeing : Standard Method :

VS Dyes

Minutes
Load Machine-Run Liquor and/or fabric. Set the bath to required temp (40°C or 60°C) Adjust PH with acetic acid, if necessary.
10 Add predissolved dye and Half of Salt solution.
20 Continue at 40°C or 60°C. Add Reminder of Salt.
15 Continue at 40°C or 60°C.Add Soda ash Solution.
90 or 60 Continue at 40°C or 60°C.
Wash.


Dyeing at 40°C - Dyeing time -90 minutes
:

  Jigar Dyeing Winch Dyeing
Material : Liquor Ratio 1:2 - 1:3 1:4 - 1:6 1:15 - 1:30
Glauber's Salt gms/lt 50 50 50
Soda Ash gms/lt 5 5 5
Caustic Soda 72° Tw ml/lt
Or.Tri.Sod Phospate gms/lt
4-6
-
3-4
30
1-2
10-15


Dyeing at 60°C - Dyeing time -60 minutes :

  Jigar Dyeing Winch Dyeing
Material : Liquor Ratio 1:2 - 1:3 1:4 - 1:6 1:15 - 1:30
Glauber's Salt gms/lt 50 50 50
Soda Ash gms/lt 5 5 5
Caustic Soda 72° Tw ml/lt
Or.Tri.Sod Phospate gms/lt
3-5
30
2-3
20-25
1
5-10

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Spectron 'M' dyes (Dichlorotriazine)

 
 

Features :

  • High reactivity with very low dyeing temperature,30-40°C
  • Good fastness properties
  • Require milder alkaline conditions.

Exhaust Dyeing : Standard Method :

M Dyes

Minutes
Load machine-Run Liquor and/ or fabric. Set the bath to 30°C. Ensure PH is below 7. Adjust PH with Acetic acid, if necessary. Add predissolved dye.
15 Continue at 30°C.
Add half of the Predissolved Galuber's Salt.
15 Continue at 30°C.
Add the reminder of the salt.
15 Continue at 30°C
Add predissolved Soda ash solution.
45-60 Continue at 30°C.
Wash.


Salt & Alkali Requirement
:

Depth of Shade % Salt gms/lt. Soda Ash (M : L Ratio)
1:5 1:10 1:15 1:30
Up to 0.5 30 5 5 3 2
0.5 - 10.0 40 10 5 4 2
1.0 - 2.0 50 15 10 8 4
2.0 - 4.0 60 20 15 10 5
Above 4.0 60 20 15 10 5

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Spectron 'H' dyes (Monochlorotriazine)

 
 

Features :

  • Low reactivity & high temperature application
  • Very good fastness properties
  • Suitable particular for printing.

Exhaust Dyeing : Standard Method :

H Dyes

Minutes
Load Machines-Run Liquor and/or fabric.Ensure PH is below 7. Adjust PH with acetic acid if necessary.Set the dye bath at 50°C.Add pre dissolved dye.
15 Add half of pre dissolved Glauber's salt.
Continue dyeing.
15 Add reminder of salt.
Continue dyeing.
15 Continue at 30°C.
Add predissolved Soda ash solution.
10 Add soda ash solution.
Continue dyeing at 80-85°C.
30-60 Continue dyeing at 80-85°C.
Wash.

Salt & Alkali Requirement :

Depth of Shade % Salt gms/lt. Soda Ash (gms/lt.)
Up to 0.5 30 10
0.5 - 1.0 45 15
1.0 - 2.0 60 15
2.0 - 4.0 70 20
Above 4.0 90 20

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Spectron 'HE' dyes (Bis Monochlorotriazine)

 
 

Features :

  • High exhaustion & fixation.
  • Good build up in high & low liquor ratio dyeing.
  • Quicker wash off and efficient soaping.
  • Insensitivity to dyeing variable, tempearture, salt concentrations etc.
  • Improved to batch consistency.

Exhaust Dyeing : Standard Method :

HE Dyes

Minutes
Load Machine-Run Liquor and/or fabric. Ensures PH is below 7. Adjust PH with acetic acid if necessary.Set the dye bath at 50°C.Add pre dissolved dye.
15 Add half of Predissolved Glauber's salt.
Continue dyeing.
15 Add reminder of salt.
Continue dyeing.
15 Continue dyeing.
10 Add soda ash solution.
Continue dyeing at 80-85°C.
30-60 Continue dyeing at 80-85°C.
Wash.

Salt & Alkali Requirement :

Depth of Shade % Salt gms/lt. Soda Ash (gms/lt.)
Up to 0.5 30 10
0.5 - 1.0 45 15
1.0 - 2.0 60 15
2.0 - 4.0 70 20
Above 4.0 90 20

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Spectron 'ME' dyes (Mixed Bifunctional)

 
 

Features :

  • Good dyeing performance.
  • Excellent wet fastness properties.
  • Ease of washing off.
  • Suitable for dyeing, padding & printing.
  • Excellent levelling, better reproducibility, high exhaustion and high fixation.

Exhaust Dyeing : Standard Method :

ME Dyes

Minutes
Load machine-Run liquor and/or fabric.
Set the dye bath at 30°C.
Add pre dissolved dye.
20 Add half of pre dissolved Glauber's salt.
Continue dyeing while rising the temperature to 60-65°C.
20 Add reminder of Glauber's salt.
Continue dyeing at 60-65°C.
15 Add soda ash solution.
Continue dyeing at 60-65°C.
60 Continue dyeing at 60-65°C.
Wash.

Salt & Alkali Requirement :

Depth of Shade % Salt gms/lt. Soda Ash (gms/lt.)
Up to 0.5 30 10
0.5 - 1.0 40 15
1.0 - 2.0 50 15
2.0 - 4.0 60 20
Above 4.0 60 20

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ISO 9001-2000 Company
 
Semi Continous & Continous Processes


 
 
PROCESS STAGE 1 STAGE 2 STAGE
3
STAGE 4 STAGE 5 STAGE 6
Short Time Pad-Batch VS-Dyestuff +Sod.Silicate (100-106°Tw) 100 gm/lt. + Caustic Soda (72°Tw) 15 ml/lt. 4 hrs. Batch Wash - - -
One Bath Pad-Batch VS-Dyestuff + Sd. Silicate (100-106°Tw) 100 gm/lt. + Caustic Soda (72Tw) 5-10 ml/lt.
M-Dyestuff + Sod. Bicarbonate & Soda ash mix (4:1) 5-30 gms/lt. H, HE & ME - Dyestuff + Caustic Soda 15 gm/lt.
+ Glauber's Salt 10-30 gm/lt.
24 hrs. Batch

24 hrs. Batch

24 hrs. Batch
Wash

Wash

Wash
-

-

-
-

-

-
-

-

-
Two bath Pad-Batch VS - Dyestuff Dry 1-3 min.
At 150-200°C
Chemical Pad
Glauber Salt-250 gm/lt. + Caustic Soda 30 ml/lt.
2-4 hrs Batch Wash -
Pad-Dry-Stream VS - Dyestuff + Urea 50 gm/lt. + Sod. Bicarbonate 20-50 gm/lt. + Resist Salt 10 gm/lt.
M-Dyestuff + Urea 50-200 gm/lt. + Sod. Bicarbonate 5-10 gm/lt.
H, HE & ME - Dyestuff + Soda ash 10 gm/lt. + Resist Salt 10 gm/lt.
Dry

Dry

Dry
Steam 3-4min. at 100°-150° C
Steam 7 min. at
100°-105° C
Steam 7 min. at
100°-105° C
Wash

Wash

Wash
-

-

-
-

-

-
Pad -Dry-Bake M - Dyestuff + Urea 50-200 gm/lt. + Sod. Bicarbonate 5-10 gm/lt. H, HE & ME - Dyestuff + Urea 200 gm/lt. + Soda ash 10-20 gm/lt. Dry

Dry
Bake 1 min. at 200° C or at
150° C
Bake 1 min. at 200° C or min. at 150° C
Wash

Wash
-

-
-

-
Pad-Dry-Pad-Stream M - Dyestuff + Resist Salt 10 gm/lt.
H, HE & ME Dyestuff + Resist Salt 10 gm/lt.
Dry

Dry
Chemical Pad
Glauber salt-200-300 gm/lt. + Caustic Soda 2 gm/lt. Chemcial Pad
Glauber Salt-200-300 gm/lt. + Caustic Soda 10-15 gm/lt.
Dry

Dry
Stream
7-10 min at 100°-105° C
Stream
7-10 min at
100°-105° C
Wash

Wash
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  Printing  
 


These dyes react with cellulosive fibres in presence of alkali & heat.The direct chemical linkage which result therby accounts for excellent fastness. The reaction between cellulosive fibres and Spectron range of dyes can be achieved by any of the follwoing method.

(1) ONE PHASE METHOD
  • Streaming Process
  • Dry Heat Process
(2) TWO PHASE METHOD
  • Pad Silicate Batch Process

Printing Paste Recipe :

  One Phase method Two Phase Method
Dyestuff 10-60 Parts 10-60 Parts
Urea 50-100 Parts 50-100 Parts
Hot water 300 Parts 300 Parts
Thickener
(Sodium Alginate 4%)
350-400 Parts 350-400 Parts
Resist salt 10 Parts 10 Parts
Sodium Bicarbonate 15-30 Parts - Parts
Water X Parts X Parts
TOTAL 1000 Parts 1000 Parts

(1) ONE PHASE METHOD

  • Streaming Process :
    Print-->Dry-->Stream 10 min at 100-102°C-->Wash

  • Dry Heat Process :
    Print-->Dry-->Bake for 5 min at 105°C-->Wash or 1 min at 200° C

(2) TWO PHASE METHOD

  • Pad Silicate Batch Process :
    Print(Dyestuff paste without alkali)-->Dry-->Silicate pad(Sodium Silicate 100-106°Tw.)-->24 Hrs. Batch-->Wash

Discharge Printing :

V.S.Based dyes are suitable for discharge printing.Cotton fabrics discharge is better than spun viscose fabrics.Prior to discharge priting the dyed fabric should be treated with resist salt 10gms/lt.to protect the dyed ground shade from reducing effect.

Discharge Printing Paste Recipe :

Thickener 500 Parts
Rangolite 150-200 Parts
Titanium Dioxide 100 Parts
Caustic Soda 100-200 Parts
Water X Parts
TOTAL 1000 Parts


Dyed Pad-->Print(Discharage Printing Paste)-->Dry at (80-90°C)-->Steam for 5-10 min-->Wash

   
 
 
 
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